Tuning of a 2002 MANUAL WRX JDM A4SD900A - AF471-7086

Tuning of a 2002 MANUAL WRX JDM A4SD900A - AF471-7086

Postby west_minist » Thu Jun 15, 2006 8:57 pm

JDM WRX have AVCS

A stock JDM WRX does:-
184kW (250PS) /6000rpm
333N・m (34.0kg・m) /3600rpm

Mods: De-catted DP & Axle back exhaust system.

Stats with IAM < 12, which is normal for imported JDM into other markets with non 98RON gas.

Maximum Wheel Power: 212.0 BHP @ 6726 RPM
Maximum Wheel Torque: 273.1 Nm @ 5169 RPM
Power to weight ratio: 136.8 BHP per ton

Terminal velocity due to power: 262.7 kmh

In Gear Acceleration:
40 - 60mph = 3.1 seconds
50 - 70mph = 3.1 seconds
60 - 80mph = 3.3 seconds

Maximum Speed per Gear:
1st: 64.6 kmh
2nd: 108.6 kmh
3rd: 157.8 kmh
4th: 210.4 kmh
5th: 277.1 kmh

Total Vehicle Mass: 1550kg
Drag Co-efficient: 0.37
Frontal Area: 2.20 square metres
Wheel/Tyre Setup: 225/45/17
Tyre Diameter: 634mm
Tyre Circumference: 1993mm
Engine Rev Limit: 7600
Test gear: 3
Max Speed of gear: 158 kmh
Air Intake Temp: 32°C (90°F)
Atmospheric Pressure: 1.01 bar
Attachments
Stock flywheel dyno.png
Flywheel Estimate from DD Dyno
Stock flywheel dyno.png (26.11 KiB) Viewed 5908 times
Stock wheel dyno.png
Wheel Dyno
Stock wheel dyno.png (36.5 KiB) Viewed 5907 times
j.rar
Stock Dyno run
(1.23 KiB) Downloaded 375 times
Last edited by west_minist on Sat Sep 23, 2006 3:58 pm, edited 3 times in total.
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Postby west_minist » Sat Jun 17, 2006 8:54 pm

The tuning is going good. The base maps have a lot of timing and I could not find any ign temp. compensation. I have to hunt down for it. Temperature is 32+C @ the intake.

The kc is almost 0 in some area and IAM is all most constant @ 16. But the car will feel dead when running @ night :), since we cannot learn ign for those temps, but we can always reflash :)

Please find sample logs attached.

The JDM WRX have restrictions for boost. The owner need to get some STI stuff for that setup. The tubes and everyting should fit back up :)
Attachments
v3.rar
v3 rom stats
(4.57 KiB) Downloaded 361 times
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Postby mad doc » Wed Jun 28, 2006 2:13 pm

What do you mean restrictions for boost?

I put this motor into my USDM 2.5RS(GC body), and I'm trying to learn some things so that I can tune the car.

keith
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Postby west_minist » Wed Jun 28, 2006 2:23 pm

The boost is physically restricted. Not sure if I posted here, but you can do a search on nasioc.com
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Postby JRSCCivic98 » Wed Jun 28, 2006 2:51 pm

HA! I just did a overlay of mine and this one and the powercurves are almost identical... mine are slightly higher. I guess now I know what a stock JDM WRX drives like. Cool info to know.
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Postby west_minist » Wed Jun 28, 2006 4:26 pm

The stock above IAM was less than 16. I think 12.

The JDM feels different to Export models because of the 4.444 final drive. But you are correct to some point.

I have the lastest Dyno. I guess I can upload it. I am trying to get the AVCS sorted out.

Below is a stock AVCS v3 w/ boost < 16psi.

The yellow line is a tune Export WRX (USA tune here). Boost was just a tab over 15psi

Dyno Test: v3-ign-temp-comp-5-707070
====================================

Maximum Wheel Power: 245.1 BHP @ 7104 RPM
Maximum Wheel Torque: 210.9 LbFt @ 4838 RPM
Power to weight ratio: 158.1 BHP per ton

Terminal velocity due to power: 171.3 mph

In Gear Acceleration:
40 - 60mph = 3.1 seconds
50 - 70mph = 3.0 seconds
60 - 80mph = 3.2 seconds
70 - 90mph = 3.7 seconds

Total Vehicle Mass: 1550kg
Drag Co-efficient: 0.37
Frontal Area: 2.20 square metres
Wheel/Tyre Setup: 225/45/17
Tyre Diameter: 634mm
Tyre Circumference: 1993mm
Engine Rev Limit: 7600
Test gear: 3
Max Speed of gear: 98 mph
Air Intake Temp: 34°C (93°F)
Atmospheric Pressure: 1.01 bar


Dyno Test: v4.2-run1
====================

Maximum Wheel Power: 197.3 BHP @ 6137 RPM
Maximum Wheel Torque: 207.3 LbFt @ 4104 RPM
Power to weight ratio: 127.3 BHP per ton

Terminal velocity due to power: 159.3 mph

In Gear Acceleration:
40 - 60mph = 3.4 seconds
50 - 70mph = 3.3 seconds
60 - 80mph = 3.6 seconds
70 - 90mph = 4.2 seconds

Total Vehicle Mass: 1550kg
Drag Co-efficient: 0.37
Frontal Area: 2.20 square metres
Wheel/Tyre Setup: 225/50/16
Tyre Diameter: 631mm
Tyre Circumference: 1984mm
Engine Rev Limit: 7100
Test gear: 3
Max Speed of gear: 92 mph
Air Intake Temp: 41°C (106°F)
Atmospheric Pressure: 1.00 bar

Image
Attachments
v3-ign-temp-comp-5-707070.rar
(1.33 KiB) Downloaded 368 times
v3 Dyno.png
v3 Dyno.png (42.38 KiB) Viewed 5840 times
Last edited by west_minist on Sun Jul 09, 2006 6:07 am, edited 1 time in total.
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Postby west_minist » Fri Jun 30, 2006 6:21 pm

Flywheel power for above.
Attachments
v3-5 dyno.png
v3-5 dyno.png (26.25 KiB) Viewed 5817 times
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Postby west_minist » Sun Jul 09, 2006 5:58 am

v5-6 rom update.

Dyno Test: v5-6
===============

Maximum Wheel Power: 230.7 PS @ 7059 RPM
Maximum Wheel Torque: 303.7 Nm @ 4365 RPM
Power to weight ratio: 148.8 PS per ton

Terminal velocity due to power: 167.1 mph

In Gear Acceleration:
40 - 60mph = 2.8 seconds
50 - 70mph = 2.9 seconds
60 - 80mph = 3.2 seconds
70 - 90mph = 3.7 seconds

Total Vehicle Mass: 1550kg
Drag Co-efficient: 0.37
Frontal Area: 2.20 square metres
Wheel/Tyre Setup: 225/45/17
Tyre Diameter: 634mm
Tyre Circumference: 1993mm
Engine Rev Limit: 7100
Test gear: 3
Max Speed of gear: 92 mph
Air Intake Temp: 35°C (95°F)
Atmospheric Pressure: 1.01 bar

Image

Image
Attachments
v5-6.rar
(1.28 KiB) Downloaded 399 times
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Postby west_minist » Tue Nov 07, 2006 3:31 am

New Boost curve on a replica up-pipe and down-pipe, with a actuator slight adjustment adn 550cc STI injectors

Rev limit have been raise to 7800rpm, since power is now falling off way later.

So far with this setup, the caris doing low 13's consistently on street tires. Old street tires to that fact.

Because of everyone schedule, the car is on hold for more tuning to smooth out some stuff and for a turbo upgrade. A VF22 or VF30 maybe in the works :)

Image
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